So I wrote to the gentleman (Aaron Spalding - some of you may know him) who actually refurbished the two Marano Series GB's (including installing almas) and asked the 'how' question. When he answered I asked if I could share with the forum and he agreed. Here is his first reply:
"Hey there,
Glad you are enjoying the drums. If you want to check out the file I posted when I redid your drums go to the yahoo group CongaClub, go to the files section and check out the fixing an out of round quinto. It shows all the steps I did to fix the drum you have including installing the alma. As far as steel I use 3/16 thick 1/2 inch wide for almas. If you can find someone with a ring roller to make the circle and have them weld it that is best, if not try to find a metal shop that will make the most round ring for you as possible. The second time I installed almas I had them made just a little big and sanded a nice flat surface into the inside of the drum for the alma to make as much contact as possible.
Aaron"
Here is his reply after I asked if I could post:
"That would be fine and feel free to post the word files anywhere. I spent a lot of time researching almas with little bits of info before I was able to get it going so I would be happy for that info to get out there.
Aaron"
And here is the file from CongaClub sans photos:
[Very cool seeing a drum I own being re-born and I learned some great stuff about the finish. Also although this only shows one of the drums I bought - both have almas. Finally, although Aaron calls it a quinto, at the time this was considered a conga by GB and the larger one a 'large conga' - learned this shortly after I bought them and shared the serial numbers on the forum)
"I got a nice pair of Gon Bops Mahogany congas Quinto, Conga off of ebay for a good price but the Quinto was badly out of round. I decided to try to fix it.
I cut a form out of plywood, soaked the top of the drum for about four hours and forced it into the circle. I let the drum sit for a week to dry. After sitting for the week the cracks that had been there before were a bit more present. First I knocked off the original glue that was loose. I then drilled small holes along the crack about ½ inch deep about every inch. Using Gorilla glue I glued all of the cracks squeezing extra glue into each drilled hole. I let the glue dry for a day.
I then went through and sanded off any extra glue. I fiberglassed the inside of the drum using one layer of cloth and two layers of epoxy. After the fiberglass had dried for a couple days I installed the Alma, using three wood screws to hold the Alma in place and then anchored the Alma with bolts.
I then gave it a couple coats of MinWax rub on stain and oil. After doing a fine sanding I then gave it a final coat of tung oil. After drying for a few days I then put on a medium thickness cow head. The drum is now perfectly round and sounds and looks great.
Materials I got for drum.
Cow Skin from Bill Confer at Tejas Industries, Phone # 1-866-660-2830
Alma was made for me by Shorty Palmer at
www.goatskins.comThe rest of the materials were bought at local hardware stores.
The information from the conga club email group was very helpful.
The email from Dario explaining the method of Alfredo Farach’s method of reforming the drum with the plywood form and installing the alma was especially helpful in getting the idea into my head to do this and how.
Andrew Christian’s email about fiberglassing the drum also convinced me to give the drum some extra reinforcement. Although I obviously disagreed with the idea of not getting the drum back in round I have much more confidence in the drum with the fiberglass.
I also got information about fiberglassing bongos off of the website
www.bongomania.com written by Matthew Dubuque.
Aaron Spalding
www.custommarimba.com"
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now let the alma debate continue - have fun boys!